May Question of the Month Answered! What is the Best Way to Manage Supply Chain Risk?

The question of the month from an anonymous reader was posed like this:  What is the best way to manage supply chain risk?

We were working with the Chicken Platform team at one of the world’s largest QSR (Quick Service Restaurant) in helping them introduce chicken to their menu.  While it may not sound like a big deal, it was a huge undertaking that involved significant complexity.  One of the elements we added to their menu strategy was risk management because it became obvious to us that while there was significant risk involved, there was no systemic way of identifying and mitigating that risk.  So you can blame us if you don’t like the chicken items at this iconic global QSR.

Here are some of the key lessons we have gathered from the many, many years of dealing with Risk Management (RM).

Unavoidable necessity or desired need?      While there are many tools, templates, methodologies, software packages etc. related to risk that you can spend your money on, it’s far more important to address risk at a meta level in the organization first.  Let me start with a hypothetical question – does your CEO view risk management as a competitive advantage or a necessary nuisance?  If it’s not the former, then that ironically becomes your biggest risk in implementing risk management AND also the first step.  A more robust risk management process converts into a competitive advantage leading to more sales, better margins, etc. etc.  That takes RM from an unavoidable necessity to a desired need.

2D or 3D risk model?     Most of the risk models are two dimensional in nature – they measure impact and likelihood of the event and then allocate resources to manage the risks.  Level of control and influence is often ignored.  What is the point of dedicating resources to measure and monitor risks that you cannot do anything about?  In determining priorities, it is critical that all three dimensions be considered.

Portfolio Risk?  Even when we see risk management being deployed, we are always surprised by the lack of aggregating risk across the “portfolio”.  Various divisions of an organization are doing an excellent job at managing risk individually but no one is aggregating the risk to understand the total exposure.  For example, each division is sourcing from the same geographical region adding significant portfolio risk to the corporation.  While optimizing sub-system risk, we end up sub-optimizing “system” risk.

External vs. internal factors?  Risk is most often viewed as something external to the corporation (market, industry, supplier etc. etc.).  It is fairly obvious that there are a number of internal factors that are never acknowledged or addressed.  Inability to make timely decisions, ineffective implementation of decisions, bad information flow (inventory, demand, lead times etc.) are just a few examples.

“Consonants” vs. “Vowels”?  Clients who have designed pretty good risk models end up not paying enough attention to the adoption of those processes.  Theoretically, they have actually increased their risk exposure by introducing a false sense of security within the organization.  A well designed RM process (consonants) does very little unless it is accompanied by an equally well designed and robust adoption process (vowels).

Controlled response?  In spite of a RM program, risks will manifest themselves.  The question then becomes how does an organization react to it?  What we have observed is that organizations that have a credible RM program in place do a far superior job of reacting to those events because they have developed the confidence and the competencies to deal with events. Organizations that don’t have a RM program end up in a much more reactive mode. A greater impact is then caused by their reaction than the original event.  We recently had a Fortune 25 client go through a major disruption in their supply chain.  Their reaction was to severely tighten up the selection criteria and the decision process to mitigate future risk.  Unfortunately, they also ended up “freezing” their own supply chain organization and their supply base.  40% of suppliers that had been acceptable became non-compliant overnight, even though they had absolutely nothing to do with the disruption.  It’s been months and months since the original incident but the client is still suffering from their reaction to the event rather than the event itself.

Competencies?  The competencies required to effectively roll out a robust RM program are unfortunately in the dreaded soft skills category which are in short supply in most organizations.  RM at the end of the day is all about changing behaviors and the functional skills that are in vogue in most companies can’t really help.

While it is critical to understand various risk factors in our supply chain and try to mitigate them, our research has shown that unless RM is addressed at the meta level in the organization, most efforts fail.  It is for that reason that we must fundamentally change the definition of RM to a competitive advantage as opposed to a necessary evil.  A great place to begin would be for you to start including RM as a decision factor in selecting your suppliers.  Have them show you their RM plan for their supply chain.  It is the best way to elevate the discussion around RM and you may learn a thing or two about how to manage risk.

Regards,

Dalip

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Could Supply Chain Skills Return America to Prosperity?

mpower earthManufacturing in Asia (China, India, Indonesia, etc.) is no longer a slam dunk for U.S. companies.  In fact, according to an article by James R. Hagerty in the Wall Street Journal entitled Once Made in China:  Jobs Trickle Back to U.S. Plants, “after a 35% decline in the number of manufacturing jobs between 1998 and 2010, the tally has risen by 489,000 or 4.3% to 11.9 million.  In addition,  . . . . . .IHS Global Insight, an economic research firm, forecasts that the number of manufacturing jobs will climb 3.2% this year compared with a 1.6% increase in all jobs.”   At one time, moving manufacturing to China seemed like a no-brainer because the labor rate differential was so great but “Asian wages have surged over recent years and the wage gap between the U.S. and China has narrowed.  In addition, as some of our most well-respected companies have stumbled due to the risk associated with manufacturing a half a world away, many U.S. companies are contemplating “reshoring”.   Let’s face it, the drop in the U.S. dollar and sky rocketing oil prices have also made U.S. produced goods more competitive.

There are many factors to consider when deciding where to manufacture and the analysis required is not that easy.  You need to look at everything from taxes, regulations and currencies to culture, fair labor practices and quality/safety standards to supplier networks, skilled labor, infrastructure and everything in between.   Many global companies are still expanding production in Asia to specifically serve those fast-growing markets but are looking toward more regional strategies to serve North America.  That means that there can be a significant opportunity to move production back to the U.S.    A survey of 105 companies by David Simchi-Levi, an engineering professor and supply chain expert at MIT, found that 39% were considering moving some manufacturing back to the U.S.  Those goods that are most likely to be “reshored” are heavy or bulky items where transportation costs are excessively high compared to the price or expensive items that require frequent changes (style, color, etc.) according to customer demand.    Which group within your organization should be in the best position to do the analysis AND facilitate getting this type of decision made?  This question is really a no-brainer for me – it is the Strategic Sourcing or Supply Chain function.

In one of my past blog posts titled Making America More Competitive Through our People, I explored the types of competencies required to make America more competitive.  These are the very competencies that every Strategic Sourcing and Supply Chain organization needs to have to really be successful.   While functional skills such as understanding the sourcing process, negotiating, contract development, etc. are important these are NOT the skills necessary to guide your company through this type of decision.  Strong strategic competencies such as:

  • problem solving
  • data analysis
  • collaboration
  • managing / leading change
  • project management
  • decision making
  • etc.

These are the skills that will allow your Sourcing / Supply Chain organization to play more of a leadership role in helping to determine whether can begin to “reshore” and return America to prosperity.

When I ran a Sourcing organization in a large financial institution a number of years ago I was determined to have a group that could be mistaken for the external consulting resources we had hired.  What I QUICKLY realized was NOT that the consultants were smarter but that they had formal training in all the strategic competencies I noted above.  Frankly, once that gap was closed (and we did close it) I had several people that eventually left to join some of the top consulting firms to help lead decisions such as “WHERE should products be manufactured?”

If you are looking to make your Sourcing / Supply Chain organization more valuable to your company and help drive critical decision making consider some of my comments…

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Facebook Fuss

As you all know, I have been chatting a lot about social media, and now it seems that the conversation has taken an interesting turn, a turn that could equal $16 billion as Facebook goes public. There is a ton of press covering this IPO as everyone ponders how Facebook will make money. The issue is compounded with companies like GM stopping their paid advertising. Apparently, the free company page is working just fine thank-you-very-much.

The GM story is not the only example. Yesterday NPR posted a story about Pizza Delicious, a small pizzeria that only received $10 after a $240 investment in a Facebook ad campaign. Pizza Delicious’ advertising spend seems small, but you would think that the questions surrounding paid advertising would equal big issues for Facebook. It appears that is not the case as Facebook’s IPO could be the largest tech IPO in history. Now Pinterest has been valued at over a billion dollars. Are we heading for a social media bubble?

There is no doubt that social media has changed the way people interact and companies do business. However, I find myself agreeing with an article published in Forbes yesterday called “Warning: Stay Away From The Facebook IPO.” Mark Evans mentions many reasons to be wary; including the fact that 50% of users think Facebook is a fad.  And many users are getting social media fatigue. Yahoo just posted that even with 900 million users, not everyone is using Facebook.

So I wanted to pose a few questions to our readers.

Are you suffering from social media fatigue?

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Do you think Facebook is a fad?

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Now don’t get too excited that the days of Facebook updates are over. Social media will continue to be a part of our daily lives. It will just continue to change and evolve.

What are your thoughts?

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What Major Risks are Facing Our Community?

The Mpower Group NPXAt a recent planning call with some of the members of the Next Practices Xchange for their upcoming conference, I was asked to come up with the list of concerns that leaders in the community (Procurement, Strategic Sourcing, Supply Chain, etc. etc.) had.  This was to identify the major risks that are facing the community so that a relevant agenda could be developed.  I pushed back at the members and got them to acknowledge that we would be talking about only those issues that they knew about or had identified.  What about all those that they had not?  Based on some of the research that we have done and the various venues we speak at, here is the list that I gave them as the Top 10 list of risks that they should be focused on.  I also told them that we would crowdsource the prioritization of this list and give them some help in picking the top 2 or 3 for their next conference.

Please pick your top three risks!

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So go ahead and provide your input and then check back and see what others said. This information will be used to plan our next conference, so stay tuned.

Regards,

Dalip

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